Every 15 years or so, I take apart the mainwheel of a 2-33. It happens so seldom that I have no memory of how the glider's undercarriage is designed when I attempt to do it again.
A few of us showed up yesterday, with the hope of flying, but the weather did not cooperate. Instead, we did some maintenance. Don and Greg worked on the Blanik interior, which is much improved, thanks to their efforts. Tim decided to inspect the mainwheel bearings of the 2-33, and DaveB, Andy, and I helped on that project.
The first step is to place a log under the skid and hoist the tail onto a sawhorse perch. This raises the wheel off the ground and allows it to be removed. Once the wheel is out, the fun begins.
The wheel/brake assembly consists of at least 50 individual parts, all of which must be accounted for during the disassembly. Tim and I tried hard to memorize how it came apart, so we could put it back together properly. My concern for reversibility prevented me from properly appreciating the engineering that went into this wheel. Until today.
Most of those 50 parts were custom designed and manufactured by hand in limited batches. No wonder gliders are expensive! I can picture Ernie Schweizer spending a few weeks in 1966 with his engineering drawings, lathe and calipers - to come up with all those shafts, spacers, covers, housings and seals that comprise the wheel. The bearings, shoes, and pads are probably from automotive stock, but designing a glider wheel around those parts must have been challenging, as well. I'm sure the wheel was derived from the 2-22 wheel, vintage 1946. I wonder what improvements were made twenty years later.
Anyway, Tim and I greased the bearings and put it all back together (unsuccessfully, on the first attempt, oh well), and reinstalled the wheel just as it started to rain.
Glider maintenance, like flying, is challenging and satisfying. Both give you an appreciation for those who made it possible in the first place.